Tomato Processing Plant and Machinery
Tomato Processing Plant and Machinery Manufacturers in India
Shiva Engineers are specialized Tomato Processing plant machinery manufacturers in India, also trusted suppliers and dealers in India, We recognized for semi and fully automatic tomato processing plant solutions. Our high-end machines cater to the needs of heavy industries and medium-sized businesses by integrating the most recent automation and energy-saving solutions to ensure high performance and quality products. Our solutions are state-of-the-art to the tomato processing industries. We are dedicated towards quality, precision engineering, and innovative technology, which produce machines ensuring high production, hygienic environment, and minimal waste.
What is Tomato Processing Plant and Machinery?
Tomato Processing Plant and Machinery, are sophisticated systems that perform the conversion of fresh tomatoes into pulp, paste, juice, and other products in a manner that is both time and resource-efficient. The use of automation, precision pulping, and purification technologies in these machines guarantees quality to standard and also explains why human errors are kept at zero. Moreover, the optimized extraction as well as the waste-recovery processes leads to a drastic raw material loss reduction and total yield maximization.
Working Process of Tomato Processing Plant Machinery
We are leding Tomato Processing Plant Machinery manufacturers in India, offer equipment for various stages, from washing and sorting to cooking, pulping, and packaging and concentration to ensure hygienic output.
- Tomato Sorting and Grading – State-of-the-art optical sorting systems examine the tomatoes in terms of size, degree of ripeness, and quality hence enabling utilisation of only the finest fruits in the further processing.
- Washing and Sanitization – The high-pressure water jets and the eco-friendly sanitizers eliminate impurities and microbial contaminants, and the recycling of water technologies are employed on a sustainable basis.
- Blanching – In order to remove the peel more efficiently, the tomato skin is softened by steam or hot water blanching with accurate temperature controls, and at the same time, the nutritional value is retained.
- Pulp Extraction – Automated pulpers along with an adjustable screw press are used to get the maximum pulp, at the same time, the uniformity is kept, and the manual intervention is lowered.
- Juice Clarification – Seeds, fibers, and residues are removed by centrifugal and membrane filtration methods, thus, the purity, and the shelf-life of tomato pulp are enhanced.
- Concentration and Evaporation – Up to the lowest pressure conditions, the pulps are concentrated by advanced multi-effect evaporators, and the nutrient loss and energy consumption are minimal.
- Filling and Packaging – In bottles, cans, or Tetra Pak packaging, fully automated aseptic filling machines perform hygienic packaging thus, the product is kept fresh for a long period.
- Cooling and Storage – The product's quality is preserved by the use of cooling tunnels which are under control and cold storage chambers that also include IoT-enabled temperature monitoring systems.
Specifications of Tomato Processing Plant Machinery
As certified Tomato Processing Plant Machinery suppliers in India, our tomato ketchup plant systems feature automated controls, temperature regulation, and hygienic design.
| Specification | Details |
|---|---|
| Capacity | 500–5000 kg/hour |
| Construction Material | Food-grade stainless steel (SS 304/316) |
| Power Requirement | 5–100 HP |
| Control System | PLC-based with HMI interface |
| Washing System | High-pressure water jets with sanitizer |
| Blanching | Steam or hot-water with temperature control |
| Pulping | Screw press or hydraulic pulper |
| Filtration | Centrifugal or membrane filtration |
| Concentration | Multi-effect evaporator |
| Filling & Packaging | Automatic aseptic filling (bottles/cans/Tetra Pak) |
| Cooling & Storage | Tunnel cooler and cold storage |
| By-product Recovery | Seeds and peels separation for reuse |
| Noise Level | <75 dB |
Features of Tomato Processing Plant Machinery
As trusted Tomato Processing Plant Machinery exporters in India, we deliver machinery known for smooth operation, durability, and low maintenance.
- Efficient Waste Utilization: Through Tomato Processing Plant & Machinery pulping and separation devices are advanced to get maximum juice yield, and a by-product such as seeds and peels can be used again.
- High Output Efficiency: High-speed lines, produced in large capacity, guarantee the high production rates and similar quality of the products.
- Nutrient Retention: Regulated processing temperatures and low-handling processes are used to conserve natural vitamins, antioxidants, and original tomato flavour.
- Eco-Friendly Operation: Sustainable manufacturing is supported by energy efficient designs, water reuse systems and the minimal use of chemicals.
- Multi-Product Capability: The identical system will be able to handle paste, puree, ketchup, juice, and other tomato products with very simple equipment modifications.
Applications of Tomato Processing Plant Machinery
As recognized Tomato Processing Plant Machinery suppliers in India, our machinery is widely used in ketchup, puree, and tomato paste production units.
- Tomato Juice Processing: Squeezing and micro filtration systems give a clear and nutritious juice that is already ready to fill and close.
- Tomato Paste Production: The Automatic Tomato Processing Plants are designed to concentrate efficiently to produce high quality paste that would be used in large-scale processing as well as packaging in the retail industry.
- Ketchup and Sauce Manufacturing: Continuous processing lines allow producing many types of sauces without compromising their texture and flavour.
- Frozen/ Canned Tomato Products: Processing processes of frozen tomato cubes and canned pulp are aided by equipment that guarantees the increased shelf life and product safety.
- By-product Utilization: Oil recovery, animal feed, or composting can be done with oil and peels, thus decreasing the general processing waste.
Why Choose Us?
- Customized Engineering: Equipment is tailored to your production needs, with scalable and modular designs that allow easy future expansion.
- Advanced Technology: We incorporate the new automation, energy saving systems, and digital monitoring in our machines to achieve high performance and reliability.
- Complete Project Support: We offer end-to-end solutions between concept and design and installations and after sales service to ensure seamless operation and high uptime.
Shiva Engineers are remarkable Tomato Processing Plant Machinery manufacturers in India, suppliers and exporters in India. We introduce to the market, advanced tomato processing machines which reflect reliability, precision, and new technology to support the evolving needs of the food processing segment. It is our dedication to innovation, efficiency, and customer satisfaction that makes us the choice when a business seeks solutions to high-quality, reliable, and environmental friendly tomato processing. Get in touch with us for more details and support.
FAQs
Through our Automatic Tomato Processing Plant Machinery tomatoes are converted to paste, puree, ketchup, juice, frozen cubes and tinned pulp with all the products maintaining consistent quality.
Our stainless steel food grade, automated cleaning procedures and aseptic packaging technologies are all that help achieve high standards of hygiene and international standards of safety.
Indeed, the presence of adjustable facilities and flexible designs enables processing of different varieties of tomatoes and at the same time, the yield and quality are maintained at the optimal level.
