CIP System
CIP System Manufacturers in Pune and Suppliers in Pune
Shiva Engineers is trusted CIP System manufacturers in Pune, suppliers and exporters in Pune. Offer best-in-class CIP system solutions for food industries. Our specialty is in the provision of Clean-In-Place systems that transform the concept of industrial hygiene with accuracy, efficiency and automation. Our systems are also highly designed to provide uniform cleaning, maximum use of the chemicals and total elimination of contamination to enable industries to maintain a high level of sanitation and improve efficiency, operational or not. Our CIP Systems are technologically advanced and designed with a powerful framework, which gives it reliability and durability with a scalable performance to suit current processing facilities.
Working Process of CIP System
As well-known CIP System manufacturers in Pune, the system operates by sequentially rinsing, washing, and sanitizing pipelines and tanks for complete hygiene.
- Pre-Rinse Stage: Primary flushing using water provides rearrangement of loose materials within the system and sets up of the system with an efficient chemical cleaning capacity.
- Chemical Wash Stage: Specialized cleaning agents are pumped in controlled temperatures to dissolve fats, proteins and residues of all surfaces.
- Intermediate Rinse Stage: Extensive water rinsing guarantees the elimination of the traces of chemicals, avoiding cross-contamination.
- Sanitization Stage: The system is sterilized by sanitizing agents or steam killing all bacteria, yeast, and other microorganisms.
- Final Rinse Stage: Last water rinse ascertains the system to be devoid of chemicals and to be ready to manufacture without a chance of contamination.
- Drying & Inspection Stage: Dry hot air or nitrogen optional drying that ensures the pipelines are dry after which they are checked to confirm this and also to provide safety.
Types of CIP System
- Centralized CIP System: One large scale system is used to supply cleaning solutions to several processing lines within the plant to maintaining homogeneous hygiene and to maximize the utilization of resources.
- Distributed CIP System: Smaller, dedicated units are installed for specific sections or equipment, offering targeted cleaning, flexibility, and reduced downtime for individual lines.
- Mobile CIP System: Portable, compact systems allow cleaning of various equipment or remote production areas, ideal for small-scale operations or facilities with changing layouts.
Specifications of CIP System
As specialized CIP System suppliers in Pune, our systems feature PLC automation, corrosion-resistant piping, and hygienic design.
| Specification | Details |
|---|---|
| Materials | Contact parts: AISI 316L stainless steel, Non-contact parts: AISI 304 stainless steel, polished surfaces (≤0.8Ra) for hygiene |
| Flow Rate | 1 – 50 m³/hr (adjustable per process requirements) |
| Tank Capacity | 100L – 5000L+ (for caustic, rinse, and water tanks) |
| Pump Capacity | Centrifugal pumps designed to achieve 5–7 ft/sec fluid velocity in process lines |
| Operating Pressure | 3 – 6 bar (sufficient to overcome line friction and backpressure) |
| Temperature Range | Up to 90–100°C using electric or steam heaters for effective sanitization |
| Automation | Manual, Semi-Auto, Fully Auto (PLC) |
| Key Components | Tanks, Pumps, Heaters, Dosing, Sensors, Valves, Control Panel |
Key Features of CIP System
As notable CIP System exporters in Pune, we deliver systems known for automation, energy efficiency, and user-friendly operation.
- Automated Control Interface: Further control with PLC allows the cleaning cycles to be programmed limiting the human intervention and mistakes.
- Energy and Water Efficiency: Irrigation and recycle of cleaning agents are highly optimized thus saving a lot of power and water.
- High-Temperature and Resistance to Chemicals: The components of the system are of SS304/316 grade, thus it can tolerate corrosive chemicals and very high or low temperatures.
- Modular and Scalable Design: Depending on the need, it can be set up for small, medium, or large processing lines, thus giving it the flexibility of a next step in the future.
- Real-Time Monitoring and Diagnostics: The on-board sensors will always provide the temperature, pressure, and chemical concentration data, thus the functioning can be confirmed visually.
Applications of CIP System
As leading CIP System suppliers in Pune, our systems are ideal for pharmaceutical, cosmetic, and chemical process equipment cleaning.
- Dairy Industry: Keeps pipelines, tanks, and pasteurizers clean and keeps the product pure and has a long shelf life.
- Beverage Industry: Ensures bottling and processing lines are clean to avoid the occurrence of microbial contamination of juices, soft drinks, and alcoholic beverages.
- Pharmaceutical Industry: Ensure the sterility of reactors, storage tanks, and filling lines and meet the requirements of the GMP standards.
- Food Processing Industry: Aids in eliminating the residues in the sauces, soups, and ready prepared product lines giving the highest level of hygiene.
- Chemical Industry: Automatic CIP Cleaning System removes chemical reactors and pipelines and avoids cross-contamination of tender chemical substances.
Why Choose Us?
- Industry-Leading Expertise: We have the experience to provide high-performance, highly-reliable CIP solutions, client specific.
- Custom-Tailored Solutions: Each one of the systems is designed to suit your lines of processing with the most efficient and sanitary approach.
- State-of-the-art Technology Incorporation: In all CIP systems, we integrate the most recent automation, monitoring, and control systems design to achieve accuracy, repeatability, and the best operational performance.
Shiva Engineers is trusted CIP System manufacturers in Pune, suppliers and exporters in Pune. We are dedicated to reinventing industrial hygiene with our high-tech CIP Systems. Our automation, precision engineering, and eco-conscious technology will ensure that no contaminants are found in any pipeline or equipment, so the productivity and compliance are optimized. Our solutions do not only ensure the new standards of sanitation but also enable industries to perform at high and sustainable, efficient, and reliable levels, which make us a reliable partner of modern processing excellence. Get us in touch with the best solutions.
FAQ’s
A CIP System (Clean-in-Place) is an automated system which makes the cleaning of pipelines, tanks, and equipment in various industries possible without the need for their disassembly for the purpose of hygiene maintenance. It is essentially the mainstay that keeps the products of the mentioned industries safe and of high quality.
Yes, the CIP Systems of good quality are manufactured using stainless steel (SS304/316) which is resistant to corrosion and are capable of pumping strong chemicals and hot water safely to ensure successful cleaning of items.
Absolutely. We offer modular and scalable systems that will integrate into any new or existing processing lines without interfering with production.
